How to Remove Tar & Rust Spots from Paintwork Using a Clay Bar

Properly Cleaning Paintwork is a Four Step Process…

how to remove tar spots and rust spots from car paintwork

It may even look as bad as this and feel like sandpaper…  (click to see closeup)

If your car is a few years old, run a wet, soapy hand over the paintwork, especially below the door bump strips….. it’s almost certain your paintwork will feel rough, even if you wash and polish it regularly. A clay bar treatment will fix all of that, (if you’ve never heard of  clay bars before, look at the clay bars over at amazon.co.uk and read the reviews) … OK, ready? Then lets get started…

Tar, tiny metal particles and other debris become embedded in your paintwork as you drive around, leaving it feeling rough. It also gets dirty quicker as the grime collects on the rough surface.

The tiny rusty looking spots are from metal particles on the road that become embedded in your (relatively) soft paintwork, eventually going rusty and staining the surrounding paintwork. Often you can’t even see the tiny metal particle; just the tiny (1mm to 2mm) rusty spot it produces. This is called ‘rail dust’ and these tiny metal particles come from industry, building work, engineering, exhausts and brake systems etc on cars, trucks, trains etc. Bear in mind these tiny rust spots are different from rusty spots that are a result of the metal panel going rusty (after a stone chip say) which are generally much larger, 3mm to 5mm in diameter.

Tar obviously is very sticky and gets thrown up from warm asphalt surfaces onto your cars paintwork in the summertime. Both tar and rust spots are difficult to remove because regular washing and polishing has little effect, but not to worry, clay bar to the rescue…

Four Easy Steps for Shiny Paintwork…

Step One: Wash the car to get rid of dust and grit.

Wash the car as you would normally. This is to remove any dust or grit particles that would otherwise scratch your cars paintwork during the following steps (google the ‘two bucket method’ if you’re serious about this…).

how to remove tar spots and rust spots from car paintwork

After washing. The paintwork is still coated with spots of tar and rust, but free of grit.

Step Two: Use a tar remover on larger areas of tar.

Grab a small clean rag and douse it in tar remover, work your way around the affected areas (usually the bottom half of the car), wiping away the tar. Regularly soak the rag with the tar removing chemical and re-fold  the rag (to a clean part) frequently to avoid wiping tarry residue all over your paint. If you drop the rag, throw it away or the grit it picks up will scratch your car when you re-use it. (I used Autoglyms intensive tar remover this time).

You should know that the clay bar technique used in the next step will also remove tar, but I find it tends to clog up the clay bar, so its best to remove it first (unless there is just a few spots).

how to remove rust spots on paintwork

After using the tar remover you are just left with the rust spots.

Step Three: Use a Clay bar and ‘Clay the Car’! 

If you need one, see links at bottom of post or click here >to jump down to them right away!

Remove rusty spots using a clay bar. Sure I know there are things like rust spot remover etc. But the absolutely best way is to use a clay bar for an incredible glass smooth finish. I kid you not when I say that, *drum roll please*… clay bars will blow you away. It’s not often a product exceeds your expectations, but clay bars will, (and to think I’d never heard of them!). How such an awesome product manages to stay ‘under the radar’ is a constant mystery to me.

You should use the ‘proper’ lubricant, but to be honest once the bottle that comes with your first kit is empty, just refill it with warm water and some soft dishwashing liquid. Simply knead the clay into a little patty shape, spray it with the lubricant and some more directly onto the paint work and gently rub the clay bar all over the surface. It doesn’t matter which direction you use as clay bars are not abrasive, just keep the surface and the clay bar well sprayed with the lube/ soapy water, if the clay ‘sticks’ you need to use more lubricant. After each panel fold the clay over a couple of times to start over with a clean part. Rinse away the residue once you’re finished and dry it off with a cloth or leather.

I know you’re touching the paintwork……….it’s incredibly mind bogglingly smooth isn’t it?

Step Four: Re-applying a protective polish and wax.

All that cleaning and rubbing takes you back to pure paint, completely removing any polish or wax you had on the paintwork. To finish off and protect your newly silky smooth paintwork you’ll need to apply a good polish and even a wax if you’re feeling up to it.

after removing tar spots nad rust spots on the cars paintwork

Shiny and smooth again with no tar or rust spots!

Thats it. Done. One very shiny car that keeps cleaner for longer (smooth paintwork holds less muck!). Let me know in the comments how you get on with the clay bar, I admit to being absolutely bowled over the first time I used one. It’s not very often a product exceeds all expectations these days! Don’t forget you’ll only need warm water to clean the car (unless it’s very muddy), and keep that lovely polish for longer.

Here is the car afterwards…

clay bar and water rolling off

The water just rolls of paint when it’s this clean.

honda crv after clay bar and polish.

Twelve year old Honda CRV looking as good as new after the clay bar treatment.

Don’t forget the above Honda CRV is over 12 years old; powerful testament to the power of the Clay Bar in getting the paintwork 100% clean leaving nothing for dust and road grime to hang or hold onto. Magic! 

Stay well

By Ian Anderson

Links for the places I’ve bought clay bars:

I buy mine directly from China and have had no problems with quality… Clay bars from aliexpress.com but delivery does take up to a month (China’s a long way away lol!)

However you might need it quicker, so try either Clay bars at amazon.co.uk… or the amazon.com clay bar selection
Getting your clay bars from ebay.co.uk is best in a hurry I’d say… (or ebay.com for the US etc.).

If you buy from the above links you’ll be contributin’ towards a cup of coffee for me (at no cost to your good self), so ta for that 🙂 

Comments 9

  1. Hey raf how did you get on with the rust spots as i have a new mazda2 and am gona check it over now

  2. Hi Ian,I bought a new Mazda 2. 6 months ago.I can see some spotted rust on the paint .what do you recommend me? Thanks Raf

    1. Post
      Author

      Hi Raf,
      The clay bar talked about here is perfect for that. It’s totally non
      abrasive so it won’t hurt the paint. Use plenty of soapy water as a
      lubricant and don’t forget to apply polish and/or wax on the area afterwards
      as the clay will remove it along with the imperfections. If you ever drop
      the clay bar, throw it away and get a new one.

      These rusty spots are caused by what they call ‘rail dust’ from the early
      days of the railways. But in truth, tiny particles of metal are deposited
      onto our roads every day from a variety of sources. All can be kicked up
      onto paintwork.

      Clay bar once a year in the spring before your big ‘after winter’ polish and
      wax will do wonders for the paintwork. Remember the cleaner/smoother the
      paintwork is, the less dust and muck it will ‘hold’.
      Good luck Raf!
      Ian

  3. Good to know about clay bar from you. I just came to know about another product called “Magic Eraser” which also helps to remove rust spots from car. Have you ever heard of it? Would like to hear from you. 🙂

    1. Post
      Author

      Hi Rachel,
      Yes, magic erasers have been out a while now but you might need to go a little carefully on good paintwork as they can scratch paintwork. You can read up all about the special melamine foam magic erasers are made from on howstuffworks.com/magic-eraser. Pretty interesting stuff!
      Thanks for dropping in!
      Ian

  4. WD40 will remove tar spots easily , even those that have been on the bodywork for months.

    1. Post
      Author

      Yes, great stuff isn’t it? It’s also good for adhesive after taking some kinds of label off. Based on a fish oil I believe!
      Thanks for the tip!

  5. Wife’s Suzuki SX4 few months old has rust-spot problem we live few hundred yards away from the railway lines. Don’t want to be too harsh on almost new paintwork my car doesn’t suffer with this as was treated with a coating when new. My car silver her car white. Anything out there a little gentler? Thanks John- Car Valeter.

    1. Post
      Author

      Hi John,
      Clay bar will sort it out! No abrasive whatsoever, so should be safe on new paint. It works like magic lifting away the contaminants, I was blown away that I had not heard of this product earlier. The smoothness really does have to be felt to be believed.

      Just make sure you wash the car well, use plenty of the lube and keep folding the clay in on itself. It doesn’t take long to do, because you rub with almost no pressure, just enough to not drop it really. Just be aware that it will take any polish off the paint too, so you need to allow time to re-wax the car etc.

      I polished mine afterwards and then waxed it but I now wonder if I needed to use the polish, maybe the wax would have been enough. The finish on my paint is incredible, I don’t even mind if it rains as it is such a pleasure to see the paint beading off the paint because it’s so slippery!

      Give clay a go, I very much doubt you’ll be disappointed.
      Thanks for dropping in!
      Stay well
      Ian

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